A base line process of photosensitive polyimide was developed to significan
tly reduce cycle time in backend polyimide processes as compared to the use
of conventional nonphotosensitive polyimide. A 6 mum resolution was obtain
ed by the use of a wet etch process of photosensitive polyimide (PSPI) in a
queous tetramethylammonium hydroxide developer. The feasibility of the poly
imide as a passivation stress-buffer layer and passivation-etch mask was al
so demonstrated. Electrical characterization was performed to measure the s
urface resistance and the intralevel leakage current along the interface be
tween the polyimide and tetraethyloahosilicate. These findings suggested th
at reduction of the moisture content of the polymer films is critical to en
sure electrical isolation during the integration of PSPI into multilevel st
ructures. (C) 2001 American Vacuum Society.