The mechanism of silver interfacial migration was investigated during cofir
ing multilayer structures of Pb-based relaxer ferroelectric ceramics and Ag
/Pd alloy electrode. A several-micron depth of silver diffusion could be co
nfirmed by energy dispersive X-ray spectroscopy measurements. Scanning elec
tron microscopy and transmission electron microscopy observations indicated
that the silver migration was not attributed to a single factor. This invo
lved the electrode composition, the sintering characteristic of the ceramic
s, and the related sintering procedure. All these results have demonstrated
that the vapor-phase diffusion via open pores on the surface of the cerami
cs at the early period of sintering was the most important reason for the s
ilver migration even though the migration along grain boundaries or into gr
ains occurs at the final stage of sintering. Based on an evaporation-conden
sation vapor-phase mass transport mechanism, a rate-controlled sintering pr
ocess or a low-temperature sintering route of the materials was suggested t
o effectively inhibit the interfacial diffusion of silver. (C) 2001 Elsevie
r Science B.V. All rights reserved.