This study discusses the experimental determination of stress states in sle
eve repairs of underground gas pipelines. Work was done to define the effec
ts of the reduction of pressure during welding, the load and place of posit
ioning clamps, the length of the repair sleeve, and the use of O'ring-based
devices to prevent gas leakage. Tests were carried out in reinforcements,
welded with internal pressure equal to 60, 80 and 100% of the service press
ure. High stresses were generated in tests carried out with short sleeves a
nd O'rings, and occurred once the sleeve was fully welded and the pipeline
pressure re-established. Maximum stresses, up to 270 MPa, were generated af
ter about 1 min following closing of venting valves, on tests with artifici
al gas leaks. From the results of these experimental studies, it is conclud
ed that several operative aspects could be optimised, to minimise the stres
ses in the reinforcements and to reduce the risk of failures. (C) 2001 Else
vier Science Ltd. Ah rights reserved.