A fabrication method is proposed for hard disk drive actuators, with the ob
jective of cutting manufacturing cost without bringing about degradation in
performance. With the proposed method, individual arms are first machined
and then glued together with spacers in between. Finite-element method anal
yses have been carried out on a generic two-arm actuator, with particular a
ttention paid to the sway and torsion modes, as they have much influence on
the achievable TPI (tracks per inch) of hard disk drives. It has been foun
d from the present study that the torsion and sway frequencies suffer a dro
p of approximately 6% and 3%, respectively, making the proposed fabrication
method a practicable option for any cost-reduction endeavor.