The appropriate tape wrap on individual cylindrical modules achieves the he
ad-tape spacing requirements of a multimodule tape head contour. High linea
r recording densities in high-performance tape drives require contour desig
ns that reduce tape wrap tolerance. High track densities lead to reduced el
ement-to-element spacing in the direction of tape motion further reducing t
he tolerance on desired tape wrap. The achievable tape wrap is a function o
f the cylindrical profile, which is characterized by the radius and centerl
ine location. Subsequently, tolerances and measurement of the cylindrical p
rofile and the precision of the multimodule assembly process become critica
l. A geometrical analysis of the relationship between the tolerance in the
multimodule assembly and that of the cylindrical profile is presented. Such
analysis is used to compare different techniques for multimodule assembly.
Laser triangulation and multipoint interferometer systems are presented to
simply, accurately, cheaply, and quickly measure cylindrical profiles.