The excimer laser nitriding process reported is developed to enhance the me
chanical and chemical properties of aluminum alloys. An excimer laser beam
is focused onto the alloy surface in a cell containing 1-bar nitrogen gas.
A vapor plasma expands from the surface and a shock wave dissociates and io
nizes nitrogen. It is assumed that nitrogen from plasma in contact with the
surface penetrates to some depth. Thus it is necessary to work with a suff
icient laser fluence to create the plasma, but this fluence must be limited
to prevent laser-induced surface roughness. The nitrogen-concentration pro
files are determined from Rutherford backscattering spectroscopy and scanni
ng electron microscopy coupled to energy-dispersive X-ray analysis. Crystal
line quality is evidenced by an X-ray diffraction technique. Transmission e
lectron microscopy gives the in-depth. microstructure. Fretting coefficient
measurements exhibit a lowering for some experimental conditions. The poly
crystalline nitride layer obtained is several micrometers thick and compose
d of a pure AIN (columnar microstructure) top layer (200-500 nm thick) stan
ding on an AIN (grains) in alloy diffusion layer. From the heat conduction
equation calculation it is shown that a 308-nm laser wavelength would be be
tter to increase the nitride thickness, as it corresponds to a weaker refle
ctance R value for aluminum.