The difficulties in optimizing the blown film extrusion process arise from
the fact that the complex connections between machine parameters, the resul
ting process status and the expected film properties are barely known. At t
his time, cost- and time extensive trials are necessary to understand these
connections. An appropriate simulation software can be an alternative to t
hese extensive trials in the field of blown film extrusion process improvem
ent and optimization. The developed process model with the resulting simula
tion program makes it possible to calculate the process status in the melt
and in the cooling air stream from the machine parameters. Therefore, the e
ffect on the process status when varying process conditions can be estimate
d quickly and effectively with the help of the simulation software BlowAix.