Self-reinforcement of Li-alpha -sialon ceramics by in situ growth of elonga
ted alpha and beta -sialon grains has been explored and analysed. Propertie
s of Li-alpha -sialon ceramics are mainly determined by the overall startin
g composition and the crystalline modification of the starting Si3N4 powder
which in turn determine the final microstructure of the materials. Both th
e morphology and crystalline phase of the elongated sialon grains have stro
ng effects on the toughening mechanism. The results indicate that alpha -si
alons reinforced by elongated beta -sialon grains have advantages over simi
lar materials reinforced by elongated alpha -sialon grains because of the t
ype of crack deflection toughening mechanism involved. (C) 2001 Kluwer Acad
emic Publishers.