The deposition of tungsten by silane reduction of WF6 was investigated to d
etermine the effect of the deposition chemistry on the layer properties. Th
e influence of the deposition chemistry on the titanium adhesion layer was
also investigated. To perform a direct comparison of the effect of the depo
sition parameters on the layer properties layers of equal thickness were de
posited. In order to do this the deposition rates first had to be establish
ed experimentally. When the SiH4/WF6 ratio was maintained constant at 1 and
the deposition temperature increased the resistivity of the layers decreas
es, and the roughness increased significantly. When the temperature was mai
ntained constant at 450 degreesC and the SiH4/WF6 ratio was varied, it was
found that the resistivity remained constant until the tungsten transformed
to beta phase tungsten. At this transformation point the stress of the dep
osited layer and the roughness were seen to decrease significantly. It was
found when the correct chemistry was applied at deposition temperatures up
to 400 degreesC the initial reaction between the WF6 and the Ti could be el
iminated or reduced. (C) 2001 Kluwer Academic Publishers.