The overcharge behavior of prismatic lithium ion batteries was studied unde
r abusive conditions. Experimental cells were constructed with a systematic
variation in cell balance and overcharge tested to the point of failure. T
his test demonstrated that the point of cell rupture tracked the amount of
cathode in the cell, independent of the amount of anode material. The rate
of charge was found to be an important parameter, as cells overcharged at l
ow charge rates remained hermetic while high charge rates (C/2 and above) r
esulted in cell rupture. The internal temperature of the cells monitored du
ring overcharge was found to be as high as 199 degreesC, which was 93 degre
esC higher than the external skin temperature of the cell. Coin cell tests
identified the cathode as the source of heat produced in the cell, and Rdc
measurements identified a large increase in cell resistance past the full d
elithiation point of LixCoO2. (C) 2001 Elsevier Science B.V. All rights res
erved.