Purpose. In the summer of 1998, Norvir semi-solid capsules supplies were th
reatened as a result of a new much less soluble crystal form of ritonavir.
This report provides characterization of the two polymorphs and the structu
res and hydrogen bonding network for each form.
Methods. Ritonavir polymorphism was investigated using solid state spectros
copy and microscopy techniques including solid state NMR, Near Infrared Spe
ctroscopy, powder X-ray Diffraction and Single crystal X-ray. A sensitive s
eed detection test was developed.
Results. Ritonavir polymorphs were thoroughly characterized and the structu
res determined. An unusual conformation was found for form II that results
in a strong hydrogen bonding network A possible mechanism for heterogeneous
nucleation of form II was investigated.
Conclusions. Ritonavir was found to exhibit conformational polymorphism wit
h two unique crystal lattices having significantly different solubility pro
perties. Although the polymorph (form II) corresponding to the "cis" confor
mation is a more stable packing arrangement, nucleation, even in the presen
ce of form II seeds, is energetically unfavored except in highly supersatur
ated solutions. The coincidence of a highly supersaturated solution and a p
robable heterogeneous nucleation by a degradation product resulted in the s
udden appearance of the more stable form II polymorph.