Injection mould design is a complex process incorporating various aspects o
f design information and a variety of design activities. Specific requireme
nts such as undercut mould design add difficulties to the problem because t
hey often require innovation, which involves the conceptual stage of design
problem solving. Modelling injection mould design from a functional perspe
ctive enables a higher level of design abstraction, thus facilitating a wid
er range of conceptual variants selection. In this paper, the authors discu
ss the essential aspects of functional design information in injection moul
d design and how they can be modelled. Functional design knowledge supporti
ng the modelling process is also discussed and formalized, and a number of
knowledge libraries are implemented. A side core mechanism design is used a
s an example to illustrate the proposed method and its usefulness.