Biofilm-forming bacteria can protect mild (unalloyed) steel from corrosion.
Mild steel coupons incubated with Rhodoccocus sp. strain C125 and Pseudomo
nas putida mt2 in an aerobic phosphate-buffered medium containing benzoate
as carbon and energy source, underwent a surface reaction leading to the fo
rmation of a corrosion-inhibiting vivianite layer [Fe-3(PO4)(2)]. Electroch
emical potential (E) measurements allowed us to follow the buildup of the v
ivianite cover. The presence of sufficient metabolically active bacteria at
the steel surface resulted in an E decrease to -510 mV, the potential of f
ree iron, and a continuous release of ferrous iron. Part of the dissolved i
ron precipitated as vivianite in a compact layer of two to three microns in
thickness. This layer prevented corrosion of mild steel for over two weeks
, even in a highly corrosive medium. A concentration of 20 mM phosphate in
the medium was found to be a prerequisite for the formation of the vivianit
e layer.