Plasma Immersion Ion Implantation is shown to be a promising candidate
for low-energy, high-dose ultra large-scale integration (ULSI) applic
ations like ultra-shallow junction processing. Junctions shallower tha
n 65 nm at a background concentration of 10(18) cm(-3) have been made
with BF3 PIII (p-type) and PH3/H-2 PIII (n-type). Remaining concerns a
bout PIII processing include impurity contamination, surface erosion,
charging of thin oxide devices, and interaction with photoresist. Cont
amination can be reduced through proper machine design and cleaning. S
urface erosion is minimized by using higher frequency implantation: al
though the erosion rate rises, the dose rate increases faster. Chargin
g becomes severe at higher frequencies, so a moderate frequency (aroun
d 10-20 kHz) is recommended to minimize both effects. The effect of PI
II-photoresist interaction on devices is comparable to that seen with
conventional implantation.