Fibre withdrawal at high speeds is very common in fibre-opening proces
ses such as carding. Understanding the effect of the withdrawal speed
on the fibre-withdrawal force is of importance in improving the proces
s productivity while controlling the level of associated fibre breakag
es. In this work, high-speed fibre-withdrawal forces were measured dur
ing a simulated carding process by using high-speed computer-data-acqu
isition techniques. There was no significant effect of withdrawal spee
d (up to 8 m/s) on the withdrawal-force level, and no fibre breakage o
ccurred when the withdrawn fibre was not entangled. However, the confi
guration of the fibre assembly, particularly its degree of entanglemen
t, plays an important role in determining the pattern and level of wit
hdrawal forces. The peak withdrawal forces were found to increase with
an increase in the fibre-pin contact angles and fibre-assembly densit
y.