Formulations were prepared containing 50% theophylline, 10 to 30% Carb
opol 934P in sodium acetate mixtures, 0.5% lubricant, with the remaind
er of the formula consisting of spray-dried lactose. These formulation
s were either prepared by direct compression or by wet granulation wit
h phosphate buffer (pH 7.2). It was found that all the formulations pr
oduced tablets successfully without sticking to the punches. The incor
poration of sodium acetate with Carbopol in the tablets increased its
effect as a sustained release matrix, but the use of buffer for wet gr
anulation of the tablet powder did not. The drug release mechanism was
dependent on the degree of gel formation, which in turn was dependent
on the percentage of both the polymer and sodium acetate in the table
t as well as the pH of the medium. Approximately 10% Carbopol 934P wit
h 20% sodium acetate tablets provided the same sustained release mecha
nism as 30% Carbopol 934P, but without sticking during compression.