A new pressureless infiltration method was developed to place a silico
n dioxide particle reinforced layer on the surface of an industrial in
got mould without changing the production process of the ingot mould.
The morphology and structure of the composite layer were investigated
by optical and scanning electron microscopy. The service life and ther
mal characteristics of the reinforced mould were tested during their u
se in practical casting processes. It was found that a 4 mm thickness
composite layer can be obtained on the surface of an ingot mould with
this method. The reinforced mould can be used directly without any ext
ra machining process. The service life of the new mould is twice that
of the original for the same application conditions. The heat resistan
ce and wear resistance of the mould were evidently improved. (C) 1997
The Institute of Materials.