Synthetic polymer scaffolds designed for cell transplantation were rep
roducibly made on a large scale and studied with respect to biocompati
bility, structure and biodegradation rate. Polyglycolic acid (PGA) was
extruded and oriented to form 13 mu m diameter fibers with desired te
nacity. Textile processing techniques were used to produce fibrous sca
ffolds with a porosity of 97% and sufficient structural integrity to m
aintain their dimensions when seeded with isolated cartilage cells (ch
ondrocytes) and cultured in vitro at 37 degrees C for 8 weeks. Cartila
ginous tissue consisting of glycosaminoglycan and collagen was regener
ated in the shape of the original PGA scaffold. The resulting cell-pol
ymer constructs were the largest grown in vitro to date (1 cm diameter
x 0.35 cm thick). Construct mass was accurately predicted by accounti
ng for accumulation of tissue components and scaffold degradation. The
scaffold induced chondrocyte differentiation with respect to morpholo
gy and phenotype and represents a model cell culture substrate that ma
y be useful for a variety of tissue engineering applications.