The net manufacturing cost of silicon die dominates the economics of I
C fabrication, The industry relentlessly pursues robust, massively par
allel fabrication processes to drive the die cost down. Historically,
the number of die/wafer pass is increased by reducing transistor criti
cal dimensions or by introducing larger starting wafers into the fab l
ine. The latter approach is more dramatic, unless the costs of new cap
ital equipment and process development consume the cost advantage of a
dditional silicon area. The present article reports tool performance r
esults for a first pass effort at 300-mm premetal dielectric (PMD) pro
cessing, including data for RTP densification of BPSG and for material
s-related aspects of oxide chemical mechanical polishing (CMP). The cl
osing remarks discuss the role of informal collaboration in 300-mm too
l development.