The volume production of magnetoresistive heads requires fast and prec
ise measurement of many critical material parameters such as film thic
kness and roughness. Optical metrology is ideally suited to perform th
ese measurements. We review and demonstrate the application of Ellipso
metry and Scatterometry for MR head metrology. We report results for N
iFe film thickness measurements and Sendust surface roughness measurem
ents with sub-Angstrom precision and repeatability.