The application of plasma based deposition and etching processes in ma
terials research and device production at GMMT Caswell has been review
ed and is discussed briefly here. In particular the deposition of free
standing and thin film diamond and ferroelectric films are areas of i
ntense activity at GMMT. For diamond CVD techniques as diverse as micr
owave plasma and oxy - acetylene torch have been applied to date and a
spects of deposition plasma chemistry are presented in relation to mat
erial properties. As the technology matures many complex problems emer
ge concerning the appropriate methods of increasing deposition rate, u
niformity and area coverage towards the levels required for production
. These are discussed and potential solutions are outlined. Finally th
e use of dual ion beam sputtering (DIBS) to prepare films of lead cont
aining multi-component ferroelectric oxides for use in pyroelectric IR
detectors and imagers is described. This process uses a new generatio
n of ion guns relying on RF excitation of the plasma in the gun body.
These have several advantages over the more conventional thermally dri
ven Kaufman type ion sources in terms of materials processing.