The precipitation of hematite from ferric chloride media was systemati
cally investigated in a series of autoclave experiments. The minimum t
emperature to form hematite in the absence of hematite seed is similar
to 125 degrees C; akaganeite, beta-FeO . OH, is precipitated at lower
temperatures for the < 6 h reaction times used. In the presence of he
matite seed, Fe2O3 is precipitated at temperatures as low as 100 degre
es C. The amount of iron precipitated and the concentration of co-gene
rated HCl increase systematically as the initial concentration of ferr
ic chloride increases from 0.025 to 0.3 M FeCl3. Further increases in
the FeCl3 concentration have a negligible effect on the quantity of Fe
2O3 precipitated or on the concentration of HCl generated. Increasing
initial HCl concentrations, however, sharply reduce the amount of hema
tite precipitated. In contrast, pre-neutralization of the solution sig
nificantly increases the extent of hematite precipitation. The presenc
e of soluble species such as FeCl2, NaCl, CaCl2, ZnCl2 and PbCl2 somet
imes decreases the extent of iron precipitation but has only a minor e
ffect on the purity of the hematite product; the precipitates typicall
y contain > 65% Fe, < 0.5% Cl and less than 0.1% of Na, Ca, Zn or Pb.
The precipitated hematite is very fine, but its filterability is great
ly improved by the presence of hematite seed.