The application of hydrostatic extrusion processing to composite wire
fabrication offers several advantages over conventional reduction tech
niques. These include enhanced uniformity, increased reduction capabil
ity, and successful extrusion of normally brittle materials. Specifica
lly, this work involved an experiment to screen the effects of seven e
xtrusion process parameters on the uniformity and density of as-extrud
ed BSCCO-core wire, and the required extrusion pressure. Results sugge
st the following factors to be potentially significant: 1) back pressu
re, extrusion ratio, and die angle on core uniformity, 2) packing meth
od, extrusion ratio, silver powder additions, and temperature on densi
ty, and 3) extrusion ratio and temperature on extrusion pressure.