Na+-sensitive microdevices are of increasing interest for integration
in microanalytical systems e.g. for biomedical applications or for ind
ustrial process control. In order to produce ultra thin Na+-sensitive
layers with fixed and reproducible composition and, in particular, def
ined Na concentration by means of RF sputtering, an off-axis geometry
of a magnetron with cylindrical target was chosen for minimizing back-
sputtering effects from the already deposited material. With this inve
rted cylindrical magnetron (ICM) it was possible to obtain reproducibl
e and controllable sodium aluminosilicate glass layers on semiconducto
r substrates. Several surface and thin layer analytical techniques wer
e applied for characterization of the membranes and for stoichiometry
control. Especially by the non-destructive nuclear reaction analysis m
ethod a constant Na profile throughout the glass layer and - together
with AES depth profiles the diffusion barrier effect of an Si3N4 inter
face layer could be verified. Electrochemical measurements proved Nern
stian sensitivity down to 10(-4) M Na+ in solutions of pH 7, supportin
g sufficient stability and reproducibility of the sputtered Na+-sensit
ive layers.