Intense pulsed ion beams (500 keV, 30 kA, 0.5 mu s) are being investig
ated for materials processing. Demonstrated and potential applications
include film deposition, glazing and joining, alloying and mixing, cl
eaning and polishing, corrosion improvement, polymer surface treatment
s, and nanophase powder synthesis. Initial experiments at Los Alamos h
ave emphasized thin-film formation by depositing beam ablated target m
aterial on substrates. We have deposited films with complex stoichiome
try such as YBaxCuxO7-x and formed diamondlike-carbon films. Instantan
eous deposition rates of 1 mm/s have been achieved because ofthe short
ion range (typically 1 mu m), excellent target coupling, and the inhe
rently high energy of these beams. Currently the beams are produced in
single shot uncomplicated diodes with good electrical efficiency. Hig
h-voltage modulator technology and diodes capable of repetitive firing
, needed for commercial application, are being developed.