Sol-gel processing was used to prepare an amorphous precursor to cordi
erite from pulverized crystal hydrates of magnesium and aluminum chlor
ides, sodium metasilicate, and sodium carbonate. Upon dissolution of t
he salts in the water of crystallization, they react to form a mixed h
ydrogel of magnesium, aluminum, and silicon oxyhydroxides with an admi
xture of basic carbonates. The hydrogel is dried, washed to remove sod
ium chloride, and roasted to obtain cordierite. Roasting of nondehydra
ted xerogel (drying at 100 degrees C) gives mullite as the primary pro
duct in the amorphous mixture, whereas roasting of dehydrated xerogel
(drying at 400 degrees C) gives spinel.