This paper will review recent advances in the development of key mater
ial structures essential for the cost effective manufacture of promisi
ng low power technology candidates such as scaled CMOS [bulk/silicon-o
n-insulator (SOI)], BiCMOS and HBTs. The introduction of a new breed o
f 200/300 mm substrates, such as ultra-thin SOI and low cost intrinsic
ally gettered bulk Si (e.g., hydrogen annealed, buried layers) for the
front-end process and low K dielectric materials (polymers, aerogels,
etc.) and Cu metallization for the interconnects, will play major rol
es in meeting the performance (maximum speed at minimum power at V-dd
= 1 V), manufacturability and cost requirements driving the low power
paradigm. The material requirements and timing for their introduction
into manufacturing need to be in concert with their anticipated insert
ion into the 0.25/0.18 mu m technology nodes for both memory and logic
(mu P) applications. A critical review of the major manufacturing cha
llenges facing these material systems will be discussed.