The carry-through structure, which joins and transmits toads between a
ircraft wings and fuselage, is a box-and-beam configuration made from
composite materials In the RP series of all composite sailplanes, Incr
eases in the size and weight of these aircraft increased the complexit
y of their carry-through structures, RP-1 has an interference-fit, box
-and-beam configuration that was repeated in RP-2, but it failed durin
g static testing because of peeling of the box capstrips at about 95%
of design load, Because of this failure, the RP-2 carry through was re
designed with clearance between the box and beam and with pins transfe
rring the bending loads: this redesign was adopted and modified for RP
-3, The RP-1, RP-2, and RP-3 carry throughs and associated flight-wort
hiness tests are presented here and their implications for aircraft de
sign with composite materials are discussed.