Reactive ion etching (RIE) with BCl3/SF6 plasmas of high quality GaN f
ilms grown by low pressure metallorganic chemical vapor deposition (LP
-MOCVD) is reported. A high etch rate of 2100 Angstrom min(-1) was ach
ieved with BCl3/SF6 plasmas at gas pressure 40 mtorr, total gas flow r
ate 40 seem, and radio-frequency (RF) power 300 W. The parameters affe
cting the etch rates such as BCl3/SF6 flow ratio, total gas pressure,
RF power and self-bias voltage have been studied. Results indicate tha
t under high RF power (300 W) the radical concentration is an etch rat
e-limiting factor at lower BCl3/SF6 pressure (lower than 40 mtorr), wh
ile self-bias voltage (ion bombardment) is a rate-limiting factor at h
igher pressure (more than 40 mtorr). Under lower RF power (150 W), sel
f-bias voltage becomes the dominant factor of etch rate. Scanning elec
tron microscopy (SEM) shows that the etched profile is highly anisotro
pic, and the etched area has some columnar residues due to Al compound
contamination from the Al cathode during RIE.