This paper presents incremental research in Surface Tracking with a ro
bot manipulator. Surface tracking is an important operation in self-te
aching and exploratory tasks in unknown environments, and to cope with
inaccurate workspace and environment modeling. The paper addresses th
e problem of 3D Surface-Tracking in contact, where the main concern is
the angle formed between the end-effector and the surface. This study
constitutes a first approach to the more general and important proble
m of surface following in contact. The new contribution is the 3D trac
king operation based on a new alignment control algorithm using real-t
ime contact force feedback. Simulations, and experimental results usin
g the PUMA 560 manipulator demonstrate the feasibility of the proposed
algorithm. This paper also presents a method for tool-tip contact fra
me calibration using forces/moments data.