Automated guided vehicle (AGV) systems provide the flexibility and int
egration required for flexible manufacturing systems. Previous AGV sys
tem studies have attempted to reduce the controlling complexities comm
only encountered in these systems. However, this has not been accompli
shed without additional resources (e.g., automated guided vehicles) an
d lower system flexibility. The primary objective of this study is to
compare the performance of AGV system configurations that reduce contr
olling and modification complexities (i.e., tandem configurations) to
traditional AGV system configuration. Three AGV system configurations
were tested under 16 experimental conditions. Performance metrics cons
idered were AGV utilization, mean flowtime, mean tardiness, and percen
t tardy. The results of this study extend the findings of the previous
studies in demonstrating the viability of tandem configurations, in t
hat the tandem configurations match the performance of traditional con
figuration across all performance metrics, without sacrificing ease of
control and system flexibility. Finally, the cost tradeoffs inherent
in selecting a particular configuration are discussed.