The performance of positive and negative tone resists on the critical
levels of a 0.35 mum CMOS process has been evaluated. The use of a dar
kfield reticle suppresses reflections in lens and resist. Therefore re
flection problems are reduced for poly gate patterning with a negative
tone resist. If a positive resist is used it should be combined with
a bottom ARC. For the contact hole level a positive tone resist is req
uired. Good performance, including batch uniformity is obtained for 0.
5 mum holes. For 0.4 mum contact holes, latitudes needed to be improve
d and this has been realised by either the combination of mask biasing
and focus drilling or the use of an attenuated phase shifting reticle
. For metal patterning, again positive and negative resists have been
studied. An important issue here is the interaction between the acid f
ormed upon exposure and the underlying TiN layer.