Chemically assisted ion beam etching of gallium nitride (GaN) grown by
metalorganic chemical vapor deposition has been characterized using a
n Ar ion beam and Cl-2 gas. The etch rate of GaN was found to increase
linearly with Ar ion beam current density, increase linearly then sat
urate with Ar ion beam energy, vary slightly with Cl-2 flow rate, and
lastly, increase moderately with substrate temperature. Etch rates as
high as 330 nm/min were obtained at high beam energies and 210 nm/min
at a more nominal level of 500 eV. The anisotropy of etched profiles i
mproved in the presence of Cl-2 in comparison to those etched by Ar io
n milling only. Elevated substrate temperatures further enhanced the a
nisotropy to obtain near-vertical profiles for fairly deep-etched stru
ctures. Auger electron spectroscopy was used to investigate etch-induc
ed surface changes. Oxygen contamination was observed on the as-etched
surface but a dilute HCl treatment restored the stoichiometry of the
material to its unetched state.