A complete optimisation of a Cu-MOCVD process was performed in an indu
strial cluster tool fitted for 200 mm silicon wafers. Blanket Cu layer
deposition rate over 200 nm/min was achieved using liquid Cu(hfac)vtm
s precursor with a direct liquid injection system. The major issues co
ncerning the process integration for fabrication of Cu interconnects c
apped by a thin TiN-MOCVD barrier layer in a dual damascene architectu
re were successfully addressed. Void free filling of aggressive line a
nd via structures was performed at high deposition rate. Good adhesion
between the Cu metallisation and the TiN barrier required for Cu Chem
ical Mechanical Polishing was obtained using a post Copper deposition
thermal treatment.