The continuing drive towards smaller feature sizes increases the deman
d on multi-level metallization. The industry is looking for higher ope
rating speeds, reduced RC delay and increased reliability. Besides mee
ting the technology goals the metallization process must be cost effec
tive. Aluminium (Al) plug technology has clear advantages over W-Plug.
These include lower resistance vias, fewer overall process steps and
better electromigration performance. Conventional Al reflow processes
have not gained wide acceptance at or beyond 0.35 mu m technology due
to their sensitivities to surface conditions and hole profile. High-pr
essure Al filling (Forcefill(R)), developed by Electrotech, is now bec
oming the preferred technique for the filling of high aspect ratio str
uctures.