This study investigated the growth and survival of Escherichia coli O1
57:H7 during the manufacture of pepperoni to determine whether a 5-log
(10)-unit decline in numbers, as recommended by the U.S. Food Safety a
nd Inspection Service (FSIS), could be achieved. A range of pepperoni
formulations with variations in salt (2.5 to 4.8%) and sodium nitrite
(100 to 400 ppm) levels, and with pH (4.4 to 5.6) adjusted by manipula
tion of dextrose concentrations were prepared, The batters produced we
re inoculated with E. coli O157:H7 380-94 at a level of approximately
6.70 log(10) CFU/g; changes in pathogen numbers, pH, titratable acidit
y, and sodium nitrite concentrations were monitored during fermentatio
n and drying. With the standard commercial formulation (i.e., 2.5% sal
t, 100 ppm sodium nitrite, pH 4.8) E. coli O157:H7 numbers declined by
approximately 0.41 log(10) CFU/g during fermentation and a further 0.
43 log(10) CFU/g during subsequent drying (7 days). A regression equat
ion was fitted to the data which showed significantly (P < 0.001) grea
ter reductions in pathogen numbers in samples with increased salt and
sodium nitrite contents and lowered pH. However declines were in all c
ases less than the target reduction of 5 log(10) CFU/g.