As future technology generations for integrated circuits continue to '
'shrink,'' TCAD tools must be made more central to manufacturing issue
s; thus, yield optimization and design for manufacturing (DFM) should
be addressed integrally with performance and reliability when using TC
AD during the initial product design, This paper defines the goals for
DFM in TCAD simulations and outlines a formal procedure for achieving
an optimized result (ODFM). New design of experiments (DOE), weighted
least squares modeling and multiple-objective mean-variance optimizat
ion methods are developed as significant parts of the new ODFM procedu
re, Examples of designing a 0.18-mu m MOSFET device are given to show
the impact of device design procedures on device performance distribut
ions and sensitivity variance profiles.