This article discusses the problem of controlling robot manipulators w
ith passive joints, when the number of passive joints is larger than t
he number of active joints. Assuming that brakes and position sensors
are available at each passive joint, we investigate the following issu
es: (1) what is a sufficient condition for controllability of the pass
ive joints via dynamic coupling with the active joints and how can we
quantify the controllability at a given configuration; (2) what is the
optimal control and locking sequence of the passive joints; and (3) h
ow can we control both passive and active joints to an equilibrium poi
nt in joint space. We propose an optimal control method and demonstrat
e its validity with both simulation and experimental results. The work
presented here is significant because it provides a better understand
ing and a guideline for utilizing manipulators with passive joints for
energy efficiency and fault-tolerant design in applications such as s
pace robotics, hyperredundant robots, and sport mechanics. (C) 1998 Jo
hn Wiley & Sons, Inc.