The nonequilibrium process of argon plasma torches is analyzed theoret
ically. Thermodynamic diagrams of different degrees of ionization are
developed to aid in understanding and analyzing the transition from ch
emical equilibrium to frozen flow in dc plasma torch operations. A the
rmodynamic model is developed to describe the nonequilibrium processes
in a de argon plasma torch. In the model the ionization process is ap
proximated as a constant-pressure heating process, with little deviati
on from the equilibrium state upon completion of heating. If the plasm
a flow is frozen shortly after heating, the entropy increase is small
during the transition from equilibrium to frozen flow. In this case th
e frozen flow will have nearly the same composition and entropy as the
flow at the heating section exit. For singly ionized argon plasmas in
the entropy range relevant to de torch operation, the frozen flow sol
utions on the affinity-pressure diagram are found to be insensitive to
entropy change. Therefore the present model predicts that argon plasm
as generated at different power levels will have almost identical affi
nity at the torch exit for the same operating pressure. This predictio
n agrees with experimental observations except for very low torch powe
r levels.