Optimal tolerance designs imply the tolerance assignments by which pro
ducts are produced with a minimum total cost. In this paper, both the
manufacturing cost and the quality loss of assemblies are considered a
s part of total cost in determining their component tolerances. A syst
ematic design procedure is given for products with either symmetric or
asymmetric loss function. Under the new arrangement, the problem of t
olerance assignment can be solved by a single optimization process. Th
e software necessary to complete the tolerance design can be installed
on a standard personal computer. (C) 1998 Elsevier Science B.V. All r
ights reserved.