This paper describes the role of single wafer processing in the develo
pment of sb-quarter micron silicon integrated circuits (ICs). The issu
es related to device processing, choice of materials, performance, rel
iability, and manufacturing are covered. Single wafer processing based
rapid photothermal processing (dominant photons with wavelength less
than about 800 nm) is an ideal answer to almost all the thermal proces
sing requirements of current and future Si ICs. For process integratio
n, a new model for process optimization based on minimization of therm
al stress is proposed. For breaking the sub-100 nm manufacturing barri
ers, high throughput lithography based on direct writing is a proposed
solution. (C) 1998 Elsevier Science Ltd. All rights reserved.