Mercury thiogallate, HgGa2S4, is an exotic II-III-VI2 defect-chalcopyr
ite semiconductor which offers a combination of attractive properties
for nonlinear optical frequency conversion in the infrared. The synthe
sis of this compound, however, is complicated by the high vapor pressu
res associated with mercury and sulfur, and previous crystal growth an
d phase equilibria studies give conflicting results. Here we report th
e use of a novel double-walled ampoule technique for pre-synthesizing
90 g quantities of starting material without the need for a high-press
ure furnace. After synthesis, crystal growth by the horizontal-gradien
t freeze technique was performed in a transparent furnace in order to
monitor and control the crystallization process. The incongruent melti
ng behavior of stoichiometric HgGa2S4 was confirmed. Crystallization f
rom HgS-rich compositions containing 35, 40, and 46 mol% Ga2S3 failed
to produce single-phase material, but small high-optical-quality HgGa2
S4 crystals measuring 1 x 2.5 x 5 mm could be extracted from the direc
tionally solidified poly-phase ingots.